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Workshop services

Besides building custom frames, in my workshop in Gesualdo I repair, modify and build up bicycles. I carry out every job personally.

Repairs

Steel frame repair, old and new

A steel frame always deserves a second chance. If it has been damaged, cracked or deformed, I can repair it and bring it back to its original safety and performance.

  1. Send me a few well-lit photos of the damage.
  2. Tell me the frame brand and how it is used.
  3. You will receive an assessment and a no-obligation quote.

All services

Repairs, modifications, design of special frames and assembly of the complete bike.

Design support for special frames

Design partner: turning an idea into a real frame

If you have a solution in mind that does not exist on the market — a personal geometry, an innovative functional detail, an unusual combination of components — I can work alongside you as a design partner: I listen to the idea, check its technical feasibility, turn the concept into workable drawings and build the prototype in my craft workshop.

What working with me means

My approach is practical and collaborative. We work in clear steps, where the customer takes an active part in defining the specifications and receives technical support for every design choice. My role is to:

  • Assess feasibility — preliminary analysis of the proposed solutions and their technical implications.
  • Design for production — turn the idea into drawings and build plans that suit craft manufacturing.
  • Build prototypes — one or more samples for functional and aesthetic testing.
  • Refine the design — rounds of changes based on practical tests and feedback from use.
  • Produce the final version — handmade custom build with quality checks and personalised finishes.

The process, in short

  1. Initial brief — collecting needs, aesthetic references and usage constraints.
  2. Feasibility study — assessment of materials, joints, manufacturing procedures and indicative costs.
  3. Design draft — preliminary drawings and technical discussion with the customer.
  4. Prototype and testing — trial build, adjustments and practical checks.
  5. Final build — handmade production of the complete bike or the custom frame.

What I provide to the customer

Essential technical documentation (build drawings, notes on materials and tolerances), prototypes built in the workshop, practical advice on assembly and maintenance, plus the craft expertise needed to turn a drawing into a real product.

Roles and responsibilities

When I work as a design partner we always keep a clear collaboration: the customer sets the goal and takes part in the choices; I take care of the technical translation and the handmade build. For specific technical activities or particular certifications, we agree together on how to proceed and on the validation steps.

Who this service is for

This path is designed for enthusiasts, designers, experimenting cyclists and professionals who want to create one-off pieces or technical solutions that are not available in any catalogue. It suits both aesthetic concepts and specific functional applications.

Complex projects get a dedicated quote and a detailed work plan; contact me to assess your idea together.

Do you have a frame to repair or modify? Send me the photos.

All workshop services

Forgione Telai Logo

I build custom frames designed specifically for each athlete, using the Silver Fillet Brazed technique, which ensures both aesthetic beauty and functional performance.

Tests have shown that my frames withstand all types of stress. The spirit of steel frames embodies my construction philosophy: crafting unique pieces built to last over time.

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